Anodizing Titanium, Tantalum and Niobium: Part 2

Titanium, fine silver, and peridot bracelet
Kiln anodized titanium, fine silver, and peridot bracelet

Another way to create an anodized surface color on titanium is with a kiln

Back to heat in a minute…. Last month, my friend and I were looking forward to some serious electrolytic anodization of titanium.

electroforming voltage converter setup for electrolytic anodization
electroforming voltage converter setup for electrolytic anodization - voltage and current needed to go higher

We had found her husband’s linear voltage power supply the previous day and had all the necessary supplies gathered up.

titanium bracelet being electrolytically anodized
titanium bracelet being electrolytically anodized - sort of

Turns out the power supply didn’t provide the juice we needed.

Oh, well. We had a nice pasta lunch with fresh tomatoes and mushrooms, roasted garlic and red pepper flake sauce.

fresh tomatoes, fresh mushrooms, and roasted garlic sauce
fresh tomatoes, fresh mushrooms, red pepper flakes and roasted garlic

We regrouped and decided to torch anodize with a propane torch. When we wanted a hotter larger flame, we switched to a MAPP gas torch.

heat anodized titanium propane and MAPP gas torches
heat anodized titanium using propane and MAPP gas torches

One thing we still want to try in the future is painted anodization using with a setup like Edith Sommer’s below

Anodizing paint brush by Edith Sommer
Anodizing paint brush created by Edith Sommer

Anodizing Titanium, Tantalum and Niobium: Part 1

paper thin electrolytically anodized tantalum sheet
Paper thin electrolytically anodized tantalum sheet

Anodization of titanium, tantalum and niobium takes advantage of oxidation to create a surface layer on the metals. The surface oxidation refracts light as different colors. These pics are from a one-day anodizing workshop where we colored titanium, tantalum, and niobium.

electrolytically anodized titanium sheet; flat and textured
Electrolytically anodized titanium sheet; flat and textured

One way to anodize is electrolytically with a DC rectifier, the same type of electronic equipment used in electroforming and electrolytic etching.

Electrolytic Anodization Setup
Electrolytic Anodization Setup

Copper from Clay

Copper Metal Clay by Sherry Cordova and Pat Accorinti
Copper metal clay pieces by Pat Accorinti (right) and Sherry Cordova - before firing, alongside copper wire for color comparison

Friends Pat Accorinti, Kathleen Gordon, and I are going to be giving a demo to the local metal clay guild on Feb 21st. The demo will include a hands on session for members to use the new Art Clay World copper clay product.

We thought we should try it out first, and here are pics from our first session with the new copper product.

Copper Metal Clay and bracelet by Sherry Cordova
Copper end caps after firing, alongside unfinished copper wire bracelet. Notice the color difference and oxidation on the fired clay

Making a set of end caps for this bracelet was the idea I had in mind.

Hand knit copper wire bracelet in progress by Sherry Cordova
Hand knit copper wire bracelet in progress

Learning the properties of the new clay made the process take longer than constructing the piece from tubing and sheet; so I reminded myself that speed wasn’t the reason we were doing this. 🙂 Texturing the clay would have been a good reason to choose this method over soldering. The person who the bracelet is being made for likes clean simple lines, so the copper clay end caps are simple and soon to be cleaned up.

Oven mitt with evidence of fire from Kiln heat
Oven mitt with evidence of fire from kiln heat

The manufacturers suggested firing schedule for the clay is to heat the kiln up to 1778 deg F and put the pieces in the hot kiln for 30 minutes, then remove the pieces from the hot kiln and immediately quench. I need different gloves for this in the future, or I need to wet the gloves ahead of time so they don’t catch fire each time. 🙂 After placing the items in the hot kiln, I decided to use casting flask tongs to remove the items from the kiln instead of my shorter copper tongs.

Copper oxidation knocked off during quench
Copper oxidation knocked off during quench

Quenching the copper was dramatic: my gloved hand in a hot kiln, the usual sizzle of the hot metal hitting the water, and then I watched oxidation come off the outside of the pieces. The inside of the pieces was still coated with oxidation, so those pieces visited a pickle pot.

Copper pieces after kiln firing and quenching (pieces by Sherry Cordova and Pat Accorinti)
Copper pieces after kiln firing and quenching and before pickling (pieces by Sherry Cordova and Pat Accorinti)

Wire Sculptures, Part 3: Chunky had some work done

Steel Wire Sculpture by Sherry Cordova: Pileated Woodpecker
The woodpecker is now thinner

Chunky is the name I’d started using in my head for the Pileated Woodpecker steel wire sculpture. Looking at Chunky I realized that some quick modifications to the gut could be made with my hands to slim down the sculpture. I bent the connection point between the legs and modified the long line that ran from the neck to the tail. And, voila! Chunky needs a new name. Perhaps “Pilar”….

To hear what one of these woodpeckers sound like, click the play button below “Typical Voice” on The Cornell Lab of Ornithology web page.

Wire Figures, Part 2: Pileated Woodpecker

Pileated Woodpecker Steel Wire Sculpture
Pileated Woodpecker Steel Wire Sculpture

During the second day of Thomas Hill’s wire sculpture workshop, we chose a drawing or photo of an animal to use as a reference. Choosing the drawing or photo has a big part to play in the final outcome.

Reference photos Pileated Woodpecker
Reference photos

If the photo shows the animal at an angle, only shows parts of the animal, or is short on detail, then the animal will be harder to recreate in wire. I wish I’d have had all these photos while I was in the workshop.

Pileated Woodpecker Drawing by Sherry Cordova
Pileated Woodpecker Drawing

Drawing the outline of the creature helps determine the rough shape, which I did based on the photo in the upper left corner of the collection above.

Steel wire
Steel wire, and pen for scale

We start with steel wire from spools, so knowledge of where to start, and which parts of the creature to create in what order is key.

Pileated Woodpecker Steel Wire Sculpture by Sherry Cordova
Pileated Woodpecker Steel Wire Sculpture

When someone with a natural resource management degree saw my sculpture and identified the bird as if seeing one in the wild, I was satisfied that the wire is pretty representative of the pileated woodpecker. Even so, the bird looks chunkier than a live bird would be. One line of wire down the gut was too long, and I may do a little surgery on the bird before attaching him to a piece of copper. I am brewing an idea for a half round copper form to attach the woodpecker on so it can hang vertically on the wall as if it’s on a tree.

Wire Figures, Part 1: Piranha Skull

Piranha Skull Sculpture Stainless Steel & Brass
Piranha Skull Sculpture Stainless Steel & Brass

Last Spring I took a weekend wire sculpture workshop from Thomas Hill at Scintillant Studio, and almost completed a wire outline of a piranha skull. I posted a picture of the skull and the work in progress here.

Piranha Skull
Piranha Skull

A friend of Tom’s had given him a piranha skull they’d found. The skull was one of many that he uses to teach students how to concentrate on the outlines of figures. The first exercise was to draw the skull as an outline.

Piranha Skull and Pileated Woodpecker Drawings
Piranha Skull and Pileated Woodpecker Drawings

We then made some joins using steel wire fragments to practice the techniques we’d be using to connect the wires in our sculptures.

Stainless Steel Wire Joins & Shapes
Stainless Steel Wire Joins & Shapes

We created our first wire sculpture of the skull we’d chosen and drawn.

Electroforming – Part 1

Electroformed etched glass and organic objects, and objects to be electroformed
Electroformed etched glass and organic objects, and objects to be electroformed. Artist: Susan Shahinian

My friend Susan Shahinian was kind enough to give an in depth demonstration of electroforming to the local metal clay guild, her second time doing so. When I saw the first demo I didn’t take many pictures; this time I did. And, I took note of the equipment needed to electroform, so this first post is dedicated to sharing that information. Note that these lists are short and there are many places who sell equipment and supplies for electroforming.

The priciest piece of equipment you’ll probably want is a bench DC power supply with which you can vary the current and the voltage to the piece you are electroforming. The power supply is also known as a ‘rectifier’ or ‘linear variable power supply’ or ‘full wave rectifier’ or ‘variable bench power supply’. You can find instructions to make your own AC to DC converter. Off-the-shelf units, such as the one in the photo below, make it easier to get started as they are already built and tested.

Susans bench rectifier
Susan's bench rectifier

Rectifier Suppliers

  • Marlin P. Jones & Assoc, Inc
  • Shor International sells rectifiers separately and within a full electroforming kit
  • Caswell Inc has a web tool for figuring out current, and thus rectifier, requirements based on metal and size
  • Delta One Lapidary
  • Dalmar Professional Models – their web page explains what a rectifier is and how it works
  • Mastech – thanks to my friend Mona Clee who gave me the name of this northern California manufacturer
  • Wierd Stuff is a great place to find “as-is” electronic components and overstock items
  • Dalmar has good information on rectifiers they and others sell
  • Contenti sells rectifiers as well as electroforming accessories, and consumables for electroforming

Plating Solutions (in addition to the suppliers above who also sell the solutions)

Water based conductive paint for copper plating
Water based conductive paint for copper electroforming

Conductive Coating Suppliers

Online Forums and Resources for Assistance with Electroforming Issues

Kits

Tips and Troubleshooting

Books on Electroforming

Taking Shape: Throw back to the 40s and 50s

Urban Renaissance Show
“Urban Renaissance” Show

Last Sunday I spent a couple of hours as a show docent at the ACCI Gallery in Berkeley, California.

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My piece “The Earth is Our Ashtray” Ashtray is in the show along with the work of over 40 artists from the Metal Arts Guild based in San Francisco.

Copper ashtray edge detail: grass and plants trying to take root
Copper ashtray edge detail: grass and plants trying to take root

I was very pleased when a friendly woman told me that the ashtray made her think of ashtrays she remembers from when she was growing up: styles from the 1940s and 1950s. The ashtrays she remembers often had a tall center and curved and angled sides. I was pleased because those are the ashtray shapes that were in my head when I was creating the copper ashtray.

Forming copper over large mushroom stake
Forming copper over large mushroom stake

To form the tray, first I used shears and a large mushroom stake, then I moved on to using a shot bag ,and then an anvil with a nice pointy horn.

Adjusting the copper ashtray on a shot bag
Adjusting the copper ashtray on a shot bag
Anvil used to sharpen fold of copper
Anvil used to sharpen fold of copper. The anvil needed some cleaning before it could be used….

Creating Components

In the years since I made a certain filigree component, I forgot which gauge wires I used. I also forgot that I’d annealed several times during the process, an oversight which was easily remedied after the small twisted strands broke a few times and I spent a few seconds thinking about it. Turns out I liked the large wire combo better for what I have in mind.

  • 20 gauge fine silver + twisted doubled strand of 28 gauge fine silver (top left half of the picture)
  • 18 gauge fine silver + twisted doubled strand of 26 gauge fine silver (bottom right half of the picture)
Fine silver twisted wire components
Fine silver twisted wire components

Today’s samples could become a part of a filigree hinged cuff idea that is in the process of moving from my mind into silver. Yesterday I flattened wire and made fine silver diamonds that could maybe – possibly – perhaps also be part of the final design.

Fine silver diamond sheet shapes
Fine silver diamond sheet shapes

The other day I made these

Variations of wrapped wire and flattened wire
Variations of wrapped wire and flattened wire

And, tomorrow or someday soon, I’ll get back to making consistent versions of these

More practice needed: fine silver components
More practice needed: fine silver components

Eyes traveling off the top

Photography experiment: Light vs. dark top of photo
Photography experiment: Light vs. dark top of photo

I recently attended a lecture by a photographer who specializes in art jewelry and other art photography. Someone asked him about the graded backgrounds popular in the US. When he pointed out that the dark part of the graded background is always at the top of the picture, I began to wonder if I’d ever taken a picture with the light part of the background at the top.

Unable to find an example of this, I deliberately took pictures of the same sterling silver jewelry components with the background in both orientations.

The photographer mentioned that the reason for the dark part being at the top of the photos is that the eyes will ‘travel’ off the top of the photo if the top portion of the photo is lighter than the rest.

Photography framing experiment: Light at top of photo at left; consistent color on top of photo at right
Photography framing experiment: Light at top of photo at left; consistent color on top of photo at right

As I was sorting through photographs from a trip to Point Reyes Lighthouse, I noticed that the sky behind one of the building photos did indeed seem to entice my eyes to look at and then travel off the top of the photo more so than when the sky was not in the frame.